Communications - Scientific Letters of the University of Zilina 2014, 16(11):90-95 | DOI: 10.26552/com.C.2014.3A.90-95

Studying the Implementation of Potentiometric Methods for the Detection of Cracks in Renovation of Forging Tools

Jozef Pilc1, Michal Derbas1, Miroslav Janota1, Mario Kosut1
1 Department of Machining and Manufacturing Technology, Faculty of Mechanical Engineering, University of Zilina, Slovakia

Mass production using forging tools leads to an enormous increase in the consumption of forging tools and the need for rapid and flexible tool renovations. A major shortcoming in the renovations is the failure to identify cracks propagating from the surface towards the core of the basic components. Forging tools made from special tool steels are highly cost-intensive. The main cost component is the price of the material, heat treatment and other chemical-heat treatment surfaces. This is the main reason why it is necessary to think about renovation at the design stage, in case of the need for repairs. An important factor in the renovation process is the optimal choice of technology to restore the mechanical and physical properties of tools at an acceptable price, of course. The main issue in the choice of the optimal technology is heat treatment to achieve a high hardness and surface of the die, which is nitrided to ensure wear resistance. This article deals with the application of non-destructive detection technology when considering the size of die forging defects that arise in the process of forming.

Keywords: forging tools, renovations, potentiometric methods, crack detection

Published: October 31, 2014  Show citation

ACS AIP APA ASA Harvard Chicago Chicago Notes IEEE ISO690 MLA NLM Turabian Vancouver
Pilc, J., Derbas, M., Janota, M., & Kosut, M. (2014). Studying the Implementation of Potentiometric Methods for the Detection of Cracks in Renovation of Forging Tools. Communications - Scientific Letters of the University of Zilina16(3A), 90-95. doi: 10.26552/com.C.2014.3A.90-95
Download citation

References

  1. DERBAS, M., CZAN, A.: Renovating Intensification of Machining Nitride Layers of Tools for Volume Forming, TRANSCOM 2011: 9th European conference of young research and scientific workers, June, 2011, University of Zilina. ISBN 978-80-554-0374-8. - S. 57-60.
  2. VASILKO, K., PILC, J.: New Technological Knowledge of the Rotary Turning Tool, J. Manufacturing Technology, vol. 13, No. 4, December 2013, 571-575, ISSN: 1213-2489 Go to original source...
  3. MICHALIK, P., ZAJAC, J., HATALA, M.: Programming CNC Machines using Computer-aided Manufacturing Software, Advanced Science Letters, vol. 19, No 2, 2013, 369-373, ISSN: 19366612 Go to original source...
  4. SAJGALIK, M., CZAN, A.: Studying of Processes in Cutting Zone by Non-destructive Methods, Technological Engineering, vol. 8, No. 2, University of Zilina, 2011
  5. CEP, R., JANASEK A., PETRU J., CEPOVA L., CZAN A., VALICEK J.: Hard Machinable Machining of Cobalt-based Superalloy. Manufacturing Technology XIII/13, 2013, 226-231, UJEP: Usti n. Labem. ISSN 1213-2489 Go to original source...
  6. MORAVEC, J., BOHUSOVA, Z.: Technology of Forming (in Slovak), EDIS University of Zilina, 2010, 570 p., ISBN 978-80-554-0200-0
  7. ZELENY, J.: Manufacturing of Dies and Molds (in Czech). MM prumyslove spektrum SPECIAL, April 2001
  8. MOHYLA, P., TOMCIK, P., BENES, L., HLAVATY, I.: Effect of Post-welding Heat Treatment on Secondary Hardening of Welded Joints of Cr-Mo-v Steel. Metal Science and Heat Treatment, 53 (7-8), 374-378. ISSN: 0026-0673
  9. CZAN, A., TILLOVA, E., SEMCER, J., PILC, J.: Surface and Subsurface Residual Stresses after Machining and their Analysis by x-ray Diffraction. Communications - Scientific Letters of the University of Zilina, vol. 15, No. 2, 2013, 69-76. ISSN 1335-4205 Go to original source...
  10. HOLESOVSKY, F., NAPRSTKOVA, N., NOVAK, M.: GICS for Grinding Process Optimization. Manufacturing Technology, XII/12, 2012, 22-26, UJEP : Usti n. Labem, ISSN 1213-2489 Go to original source...
  11. DEUTSCH, V., PLATTE, M.: Crack Depth Gauging with the Potential Probe Method, Castell Publication Inc.: Wuppertal, 2003, 34 p., ISBN 3-934 255-17-5
  12. SAPIETOVA, A., SAGA, M., NOVAK, P.: Multi-software Platform for Solving of Multibody Systems Synthesis, Communications - Scientific Letters of the University of Zilina, vol. 14, No. 3, 2012, 43-48, ISSN 1335-4205 Go to original source...
  13. PALCEK, P., HADZIMA, B., CHALUPOVA, M.: Material Characteristics (in Slovak), EDIS: University of Zilina, 2004, 163 p., ISBN 80-8070-240-3
  14. ZMINDAK, M., RIECKY, D.: Meshless Modelling of Laminate Mindlin Plates under Dynamic Loads Synthesis, Communications - Scientific Letters of the University of Zilina, vol. 14, No. 3, 2012, 24-31, ISSN 1335-4205 Go to original source...
  15. NOVAKOVA, J., PETRKOVSKA, L., BRYCHTA, J., STANCEKOVA, D.: Influence of Cutting Parameters on Integrity Surface at High Speed Cutting. Transactions of the VSB-Technical University of Ostrava. Mechanical Series, vol. LV, No. 1, 2009, 203-209, Ostrava: VSB - TUO
  16. CEP, R., OCENASOVA, L., NOVAKOVA, J., PETRKOVSKA, L., CZAN, A., STANCEKOVA, D.: Interrupted Machining Tests of Ceramic Cutting Tools, Proc. of TMT 2009, October 2009, Hammamet, vol. 13, No. 1, 733-736, ISSN 1840-4944
  17. STANCEKOVA, D., SEMCER, J., DERBAS, M., KURNAVA, T.: Methods of Measuring of Residual Stresses and Evaluation of Residual State of Functional Surfaces by x-ray Diffractometric Methods, J. Manufacturing Technology, vol. 13, No. 4, December 2013, 547-552, ISSN: 1213-2489 Go to original source...
  18. PANDA, A., DUPLAK, J., VOROBEL, T., JURKO, J., FABIAN, S.: Study of the Surface Material AISI 304 usable for Actuator after the Process of Turning, Applied Mechanics and Materials, vol. 460, 2014, 107-114, ISSN: 1660-9336 Go to original source...
  19. PILC, J., MICIETOVA, A., SALAJ, J., CILLIKOVA, M.: The Influence of the Selected Aspects in Planing Operations by using Auto-rotation Tool, Transactions of Famena, vol. 29, No. 2, 2005, 55-60, ISSN: 1333-1124
  20. PARKER, D.: Remanufacturing in the UK, A Significant Contributor to Sustainable Development, Aylesbury: UK Oakdene Hollins, 245, 2003
  21. NESLUSAN, M., CZAN, A., ZURPEL, U.: Analysis of the Heat Distribution when Grinding of a VT 9 Titanium Alloy and its Relation to Residual Tresses, Strojniski vestnik - J. of Mechanical Engineering, vol. 48, No. 10, 557-564, 2002, ISSN 0039-2480
  22. NAPRSTKOVA, N., HOLESOVSKY, F.: Admeasurement of Grinding Wheel Loss at FPTM. 24th Intern. colloquium Advanced manufacturing and repair technologies in vehicle industry, 159-164, 2007. ISBN 978-80-7194-962-6
  23. CZAN, A., SAJGALIK, M., HOLUBJAK, J., KOURIL, K.: Studying of Cutting Zone when Finishing Titanium Alloy by Application of Multifunction Measuring System, Manufacturing Technology, vol. 13, No. 4, 2013, 428-431, ISSN: 1213-2489 Go to original source...
  24. CEP, R., KOURIL, K., MRKVICA, I., JANASEK, I., PROCHAZKA, J.: Testing of Kyocera Tools in Conditions of Interrupted Cut (in Czech). Strojirenska technologie, vol. XV, No. 3, 2010, 51-58, ISSN 1211-4162
  25. LUKOVICS, I., BILEK, O., HOLEMY, S.: Application of Sintered Corundum in Manufacturing of Tools (in Czech), Strojirenska technologie, XV, No. 3, 2010, 27-34, ISSN 1211-4162
  26. BALOG, J., CHOVANEC, A., KIANICOVA, M.: Technical Diagnostics (in Slovak), GC Tech: Trencin, 2002, 115 p., ISBN 80-88914-66-3
  27. CEP, R., JANASEK, A., CEPOVA, L., PETRU, J., HLAVATY, I., CAR, Z., HATALA, M.: Experimental Testing of Exchangeable Cutting Inserts Cutting Ability. Tehnicki Vjesnik, 20 (1), 2013, 21-26. ISSN: 1330-3651
  28. KOPEC, B.: Non-destructive Testing of Materials and Constructions (in Czech), 2008, CERM: Praha.

This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0), which permits use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.