Communications - Scientific Letters of the University of Zilina 2014, 16(11):169-175 | DOI: 10.26552/com.C.2014.3A.169-175

Laser Interferometer Diagnostics of CNC Machine Tools

Jerzy Jozwik1, Ivan Kuric2, Leszek Semotiuk1
1 Department of Production Engineering, Mechanical Engineering Faculty, Lublin University of Technology, Poland
2 Department of Automation and Production Systems, University of Zilina, Slovakia

This paper presents diagnostics of selected CNC machine tools performed with XL80 laser interferometer with XC80 environmental compensation unit, temperature sensors and XR20-W rotary axis calibrator, working together with XL80 laser. Furthermore, the paper includes the methodology and results of conducted linear and angular error measurements, which supplied data for further analysis. The conclusion section presents results of conducted experiment. Measurement results were presented in figures, charts and tables.

Keywords: manufacturing, CNC machine tools, cutting process diagnostics, diagnostic systems of CNC machine tools, laser interferometer

Published: October 31, 2014  Show citation

ACS AIP APA ASA Harvard Chicago Chicago Notes IEEE ISO690 MLA NLM Turabian Vancouver
Jozwik, J., Kuric, I., & Semotiuk, L. (2014). Laser Interferometer Diagnostics of CNC Machine Tools. Communications - Scientific Letters of the University of Zilina16(3A), 169-175. doi: 10.26552/com.C.2014.3A.169-175
Download citation

References

  1. KURIC, I.: New Methods and Trends in Product Development and Process Planning. Academic J. of Manufacturing Engineering. Editura Politehnica: Scientific Papers, vol. 9, No. 1, 2011, 83-88, Cluj-Napoca. ISSN 1583-7904
  2. CZAN, A., TILLOVA, E., SEMCER, J., PILC, J.: Surface and Subsurface Residual Stresses After Machining and their Analysis by x-ray Diffraction, Communications - Scientific Letters of the University of Zilina, No. 2, 2013, 69-76. ISSN 1335-4205 Go to original source...
  3. DUGIN, A., POPOV, A.: Increasing the Accuracy of the Effect of Processing Materials and Cutting Tool Wear on the Ploughing Force Values. Manufacturing Technology, vol. 13, No. 2, 2013, 169-173. ISSN 1213-2489 Go to original source...
  4. STANCEKOVA, D., SEMCER, J., DERBAS, M., KURNAVA, T.: Methods of Measuring of Residual Stresses and Evaluation of Residual State of Functional Surfaces by x-ray Diffractometric Methods, J. Manufacturing Technology, vol. 13, No. 4, 2013, 547-552, ISSN: 1213-2489. Go to original source...
  5. VARGA, G.: Effects of Technological Parameters on the Surface Texture of Burnished Surfaces, Key Engineering Materials, Precision Machining VII, vol. 581, 2014, 403-408. ISSN 1013-9826, doi:10.4028/www.scientific.net/KEM.581.403 Go to original source...
  6. KUMICAKOVA, D., GORSKI, F., MILECKI, A., GRAJEWSKI, D.: Utilization of Advanced Simulation Methods for Solving of Assembly Processes Automation Partial Tasks. Manufacturing Technology: J. for Science, Research and Production, vol. 13, No. 4, 2013, 478-485. ISSN 1213-2489 Go to original source...
  7. NAKAZAWA, H., ITO, K.: Measurement System of Contouring Accuracy on NC Machine Tools. Bull. Japan Soc. Prec. Eng., 12, 4: 189, 1978. Publisher Elsevier
  8. SAGA M., HANDRIK M., KOPAS P.: Contribution to Computer Simulation of Induction Bending of Large Diameter Pipes. Metalurgija (Metalurgy) 2010, vol. 49, No. 2, 498-502, ISSN 0543-5846
  9. SAGA, M., ZMINDAK, M., DEKYS, V., SAPIETOVA, A., SEGLA, S.: Selected Methods of Analysis and Synthesis of Mechanical Systems (in Slovak). VTS: University of Zilina, 2009, 360 p. ISBN 978-80-89276-17-2
  10. SAGA, M.: Development and Application of Selected Algorithms for Finite Element Optimization. Eds. SAGA, M. et al.: Advanced Methods in Computational and Experimental Mechanics. Pearson Education Limited, London, United Kingdom, 2013, 57-112, ISBN 978-1-78434-069-8
  11. SAPIETOVA, A., SAGA, M., NOVAK, P.: Multi-software Platform for Solving of Multibody Systems Synthesis. Communication - Scientific Letters of the University of Zilina, vol. 14, No. 3, 2012, Zilina, pp. 43-48, ISSN 1335-4205 Go to original source...
  12. HONCZARENKO, J. KWASNIEWICZ, J.: New Measurement Systems for Verifying the Accuracy of CNC Machine Tools (in Polish), Mechanik, 12, 2008, 1012-1016. Publisher: Agenda Wydawnicza SIMP. Poland.
  13. CHEN, J. S., KOU, T. W., CHIOU, S. H.: Geometric Error Calibration of Multi-axis Machines using an Auto-alignment Laser Interferometer. J. of the Intern. Societies for Precision Engineering and Nanotechnology, 23, 1999, 243-252. Publisher Elsevier Go to original source...
  14. IWASAWA, K., IWAMA, A., MITSUI, K.: Development of a Measuring Method for Several Types of Programmed Tool Paths for NC Machine Tools using a Laser Displacement Interferometer and a Rotary Encoder, Precision Engineering, 28, 4, 2004, 399-408. Publisher Elsevier Go to original source...
  15. JOZWIK, J., KURIC, I. SAGA, M., LONKWIC, P.: Diagnostics of CNC Machine Tools in Manufacturing Process with Laser Interferometer Technology. Manufacturing Technology, 2014, vol. 14, No. 1, 23-30, ISSN 1213-2489 Go to original source...
  16. JOZWIK, J., KURIC, I.: Non-contact Diagnostic Systems of CNC Machine Tools (in Polish). 14th Intern. Conference Automation in Production Planning and Manufacturing, Zilina, 2013 Go to original source...
  17. JOZWIK, J., LONKWIC, P., SAGA, M., KURIC, I.: R-Test Static Measurement of the 5-Axis CNC Machining Centre Rotary Axis Kinematic Centre Error, accepted to print in Manufacturing Technology, vol. 14, No. 2, 2014, ISSN 1213-2489 Go to original source...
  18. KRYNKE, M., SELEJDAK, J., BORKOWSKI, S.: Diagnosis and Damage of Bearings. Manufacturing Technology, vol. 12, No. 13, 2012, 140-144. ISSN 1213-2489 Go to original source...
  19. MAYER, K., PEXA, M., PAVLU, J.: Impact of Technical Diagnostics Interval on Machinery Maintenance. Manufacturing Technology, vol. 12, No. 12, 2012, 42-46. ISSN 1213-2489 Go to original source...
  20. SHIRINZADEH, B., TEOH, P. L.: Laser Interferometry-based Guidance Methodology for high Precision Positioning of Mechanisms and Robots. Robotics and Computer-Integrated Manufacturing 26, 2010, 74-82 Go to original source...
  21. CASTROA, H. F. F., BURDEKINB, M.: Calibration System Based on a Laser Interferometer for Kinematic Accuracy Assessment on Machine Tools. Inter. J. of Machine Tools & Manufacture, 46, 2006, 89-97. Publisher Elsevier Go to original source...
  22. KURIC, I., DURICA, I., MADUDA, M.: Accuracy and Calibration of CNC Machines. Scientific Bulletin, Series C, Fascicle: Mechanics, Tribology, Machine Manufacturing Technology, vol. XXIII, 2010, 113-118
  23. MAJDA, P.: The Influence of Geometric Errors Compensation of a CNC Machine Tool on the Accuracy of Movement with Circular Interpolation. Advances in Manufacturing Science and Technology, vol. 36, No. 2, 2012, 59-67. Publisher Elsevier
  24. CUBONOVA, N.: Postprocessing of CL Data in CAD/CAM System Edgecam using the Constructor of Postprocessors, Manufacturing Technology: J. for Science, Research and Production, vol. 13, No. 2, 2013, 158-164. ISSN 1213-2489 Go to original source...
  25. SCHWENKE, H., KNAPP, W., HAITJEMA, H., WECKENMANN, A., SCHMITTE, R., DELBRESSINE, F.: Geometric Error Measurement and Compensation of Machines - An update. CIRP Annals - Manufacturing Technology, vol. 57, 2, 2008, 660-675. Publisher Elsevier Go to original source...
  26. http://en.dmgmori.com/ (z dn. 01/06/2014r.)
  27. http://www.renishaw.pl/pl/1030.aspx (z dn. 01/06/2014r.).

This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0), which permits use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.