Communications - Scientific Letters of the University of Zilina 2023, 25(1):B45-B51 | DOI: 10.26552/com.C.2023.010

Analysing the Generative Design of Payload Part for the 3D Metal Printing

Tamás Markovits ORCID...1,*, László Dániel Erőss ORCID...1, Ármin Fendrik2
1 Department of Automotive Technologies, Faculty of Transportation and Vehicle Engineering, Budapest University of Technology and Economics, Budapest, Hungary
2 Lead R&D engineer, Mould Tech Systems Ltd., Zalaegerszeg, Hungary

Additive manufacturing provides the possibility to print complex generative designed bodies. The research deals with redesigning a payload part of a camera holder using generative design for selective laser melting. The possibility of replacing the original polymer component with a metal printed component of a greater strength and the effect of different parameters of generative design were investigated. By comparing the generative design results obtained in several phases, the goal was to find a solution that can be used to replace the previous part and become printable with 3D metal printing. The internal stress values for each case and the amount of weight reduction that can be achieved were determined. With the results obtained, the parts were prepared for printing. It is the key aspect of the industrial application of generative optimization.

Keywords: generative design, additive manufacturing, laser powder bed fusion, Ti6Al4V, weight reduction, stress analysis
Grants and funding:


The project is funded by the National Research, Development and Innovation (NKFIH) Fund of Hungary. Project titles: "Development of multi-purpose fixed-wing drone based on innovative solutions and the creation of necessary competencies". The application ID number: 2019-1.1.1-PIACI-KFI-2019-00139. The authors want to express their thanks for the financial support.

Conflicts of interest:

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Received: July 27, 2022; Accepted: October 26, 2022; Prepublished online: December 1, 2022; Published: January 25, 2023  Show citation

ACS AIP APA ASA Harvard Chicago Chicago Notes IEEE ISO690 MLA NLM Turabian Vancouver
Markovits, T., Dániel Erőss, L., & Fendrik, Á. (2023). Analysing the Generative Design of Payload Part for the 3D Metal Printing. Communications - Scientific Letters of the University of Zilina25(1), B45-51. doi: 10.26552/com.C.2023.010
Download citation

References

  1. CHAUHAN, P., SAH, K., KAUSHAL, R. Design, modelling and simulation of suspension geometry for formula student vehicles. Materials Today: Proceedings [online]. 2021, 43(1), p. 17-27. ISSN 2214-7853. Available from: https://doi.org/10.1016/j.matpr.2020.11.200 Go to original source...
  2. WALTON, D., MOZTAR, H. Design and development of an additive manufactured component by topology optimization. Procedia CIRP [online]. 2017, 60, p. 205-210. ISSN 2212-8271. Available from: https://doi.org/10.1016/j.procir.2017.03.027 Go to original source...
  3. YIA, L., EHMSEN, S., GLATT, M., AURICH, J. C. A case study on the part optimization using eco-design for additive manufacturing based on energy performance assessment. Procedia CIRP [online]. 2021, 96, p. 91-96. ISSN 2212-8271. Available from: https://doi.org/10.1016/j.procir.2021.01.058 Go to original source...
  4. LIU, J., GAYNOR, A. T., CHEN, S., KANG, Z., SURESH, K., TAKEZAWA, A., LI, L., KATO, J., TANG, J., WANG, CH. C. L., CHENG, L., LIANG, X., TO, A. C. Current and future trends in topology optimization for additive manufacturing, Structural and Multidisciplinary Optimization [online] 2018, 57, p. 2457-2483. ISSN 1615-147X, eISSN 1615-1488. Available from: https://doi.org/10.1007/s00158-018-1994-3 Go to original source...
  5. DHOKIA, V., ESSINK, W. P., FLYNN, J. M. A generative multi-agent design methodology for additively manufactured parts inspired by termite nest building. CIRP Annals [online]. 2017, 66(1), p. 153-156. ISSN 0007-8506. Available from: https://doi.org/10.1016/j.cirp.2017.04.039 Go to original source...
  6. AHMED, S., GUPT, M. K. Investigations on motorbike frame material and comparative analysis using generative design and topology optimization. Materials Today: Proceedings [online]. 2022, 56(3), p. 1440-1446. ISSN 2214-7853. Available from: https://doi.org/10.1016/j.matpr.2021.12.040 Go to original source...
  7. ZHU, J., ZHOU, H., WANG, CH., ZHOU, L., YUAN, S., ZHANG, W. A review of topology optimization for additive manufacturing: status and challenges. Chinese Journal of Aeronautics [online]. 2021, 34(1), p. 91-110. ISSN 1000-9361. Available from: https://doi.org/10.1016/j.cja.2020.09.020 Go to original source...
  8. SALTA, S., PAPAVASILEIOU, N., PYLIOTIS, K., KATSAROS, M. Adaptable emergency shelter: a case study in generative design and additive manufacturing in mass customization era. Procedia Manufacturing [online]. 2020, 44, p. 124-131. ISSN 2351-9789. Available from: https://doi.org/10.1016/j.promfg.2020.02.213 Go to original source...
  9. RAJPUT, S., BURDE, H., SINGH, U. S., KAJARIA, H., BHAGCHANDANI, R. K. Optimization of prosthetic leg using generative design and compliant mechanism. Materials Today: Proceedings [online]. 2021, 46, p. 8708-8715. ISSN 2214-7853. Available from: https://doi.org/10.1016/j.matpr.2021.04.026 Go to original source...
  10. DJOKIKJ, J., JOVANOVA, J. Generative design of a large-scale nonhomogeneous structures. IFAC PapersOnLine [online]. 2021, 54(1), p. 773-779. ISSN 2405-8963. Available from: https://doi.org/10.1016/j.ifacol.2021.08.090 Go to original source...
  11. KHAN, S., AWA, M. J. A generative design technique for exploring shape variations. Advanced Engineering Informatics [online]. 2018, 38, p. 712-724. ISSN 1474-0346. Available from: https://doi.org/10.1016/j.aei.2018.10.005 Go to original source...
  12. KAUSHAL, R., CHAUHAN, P., SAH, K., CHAWLA, V. K. Design and analysis of wheel assembly and anti-roll bar for formula SAE vehicle. Materials Today: Proceedings [online]. 2021, 43(1), p. 169-174. ISSN 2214-7853. Available from: https://doi.org/10.1016/j.matpr.2020.11.610 Go to original source...
  13. KUMAR, Y., SIDDIQUI, A., UPADHYAY, Y., PRAJAPATI, S. Kinematic and structural analysis of independent type suspension system with anti-roll bar for formula student vehicle. Materials Today: Proceedings [online]. 2022, 56(5), p. 2672-2679. ISSN 2214-7853. Available from: https://doi.org/10.1016/j.matpr.2021.09.247 Go to original source...
  14. MESICEK, J., PAGAC, M., PETRU, J., NOVAK, P., HAJNYS, J., KUTIOVA, K. Topological optimization of the formula student bell crank. MM Science Journal [online]. 2019, October, p. 2964-2968. ISSN 1803-1269, eISSN 1805-0476. Available from: https://doi.org/10.17973/MMSJ.2019_10_201893 Go to original source...

This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0), which permits use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.